Aseptic filling line with SPX Homogeniser, SPX Steriliser, Aseptic Tank, Syntegon Bosch Filler, Heuft Squeezer QA Leak Detection - only used for 10,000 hours!
SPX Homogeniser
Model: G110T-54B.
Gaulin 110T APV Homogeniser.
75Kw motor.
Capacity up to 6,000 litres / hour +/- 5%.
Year of manufacture: 2015, installed 2016.
Only 10,000 hours of use.
SPX UHT Steriliser Pasteuriser
Tubular UHT System.
SPX Flow APV Sterilisation.
Tubular Pasteurisation plant.
Flow rate: 6,000 litres / hour.
Can be used for various products including fruit juices, sports and health drinks, maize drinks, mageu, yoghurt and probiotic drinks, milkshakes, and full UHT milk.
Only 10,000 hours of use.
Year of manufacture: 2015, installed 2016.
SPX Aseptic Tank
Model SST.
Stainless Steel.
30,000 litre capacity.
Manufactured 2015, installed 2016.
Only 10,000 hours of use.
Syntegon Bosch Ampack FA 12 fully Automatic Aseptic / UHT Bottle Filling Machine - 12 Lane
Model: FA 12 – manufactured by Bosch / Syntegon Ampack.
This fully automated filler machine has 12 lines and has had very little use. Due to the high specification and low hours of use, this machine is a very rare item.
Cost almost 4 million Euro when new in 2015.
Set up for 250ml, 500ml and 1,000ml Aseptic / UHT bottles - currently set up for HDPE (3 or 6 layers) with preparation to retrofit PET bottles.
- Aluminium lids
- Used currently on UHT fruit juice, protein drink and UHT baby milk.
- Suitable for pieces of fruit up to 3mm diameter and fruit fibres up to 6mm long x 2mm diameter.
- Only 10,000 hours use.
Current Capacity
- 14,400 bottles / hour at 250ml.
- 12,960 bottles / hour at 500ml.
- 11,520 bottles / hour at 1,000ml.
Heuft Squeezer Q.A. Leak Detector
Seal integrity tester.
Fill volume tester.
Quality control built in.
Manufactured in 2015, installed 2016.
Only 10,000 hours of use.
AROL Capper for plastic pre-threaded caps
This is the WASHABLE model with stainless steel components for complete washing.
8 head model.
3 change sets – for 1 litre bottles, 0.5 litre bottles and .025 litre bottles.
PD in mm: 360.
With cap infeed system and hopper.
Manufactured in 2015 and not used in constant, full production.
Complete specifications available on request.
Videos in production available.
UHT PROCESSING AND ASEPTIC PACKAGING
Concept of UHT Processing:
The principle stages of UHT processing are as follows:
- Preheating with or without a holding time
- Homogenization – part of the process that is specifically for milk as it increases the size and the number of fat globules in the milk which reduces milk’s tendency to form cream at the surface, and on contact with containers enhances its stability and makes it more palatable for consumers.)
- Heating to sterilisation temperature
- Initial cooling
- Final cooling
- Aseptic packaging
Product Suitability:
- Yoghurt
- Cream
- Protein drinks
- Salad dressings
- Smoothies
- Soups
- Fruit juices
- Baby purees
- Baby milk
- Custards
UHT Benefits:
UHT / Aseptic key points to consider:
- Less processing time required.
- Process kills microorganisms.
- UHT extends product shelf life.
- Product waste minimised.
- Product returns reduced.
- UHT products can be stored in bulk.
- When the UHT process is coupled with aseptic filling, shelf life can be 6-12 months.
- Refrigerated storage not required – storage can be ambient.
- Storage costs minimised.
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+44 1542 835885
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SPX Homogeniser
Model: G110T-54B.
Gaulin 110T APV Homogeniser.
75Kw motor.
Capacity up to 6,000 litres / hour +/- 5%.
Year of manufacture: 2015, installed 2016.
Only 10,000 hours of use.
SPX UHT Steriliser Pasteuriser
Tubular UHT System.
SPX Flow APV Sterilisation.
Tubular Pasteurisation plant.
Flow rate: 6,000 litres / hour.
Can be used for various products including fruit juices, sports and health drinks, maize drinks, mageu, yoghurt and probiotic drinks, milkshakes, and full UHT milk.
Only 10,000 hours of use.
Year of manufacture: 2015, installed 2016.
SPX Aseptic Tank
Model SST.
Stainless Steel.
30,000 litre capacity.
Manufactured 2015, installed 2016.
Only 10,000 hours of use.
Syntegon Bosch Ampack FA 12 fully Automatic Aseptic / UHT Bottle Filling Machine - 12 Lane
Model: FA 12 – manufactured by Bosch / Syntegon Ampack.
This fully automated filler machine has 12 lines and has had very little use. Due to the high specification and low hours of use, this machine is a very rare item.
Cost almost 4 million Euro when new in 2015.
Set up for 250ml, 500ml and 1,000ml Aseptic / UHT bottles - currently set up for HDPE (3 or 6 layers) with preparation to retrofit PET bottles.
- Aluminium lids
- Used currently on UHT fruit juice, protein drink and UHT baby milk.
- Suitable for pieces of fruit up to 3mm diameter and fruit fibres up to 6mm long x 2mm diameter.
- Only 10,000 hours use.
Current Capacity
- 14,400 bottles / hour at 250ml.
- 12,960 bottles / hour at 500ml.
- 11,520 bottles / hour at 1,000ml.
Heuft Squeezer Q.A. Leak Detector
Seal integrity tester.
Fill volume tester.
Quality control built in.
Manufactured in 2015, installed 2016.
Only 10,000 hours of use.
AROL Capper for plastic pre-threaded caps
This is the WASHABLE model with stainless steel components for complete washing.
8 head model.
3 change sets – for 1 litre bottles, 0.5 litre bottles and .025 litre bottles.
PD in mm: 360.
With cap infeed system and hopper.
Manufactured in 2015 and not used in constant, full production.
Complete specifications available on request.
Videos in production available.
UHT PROCESSING AND ASEPTIC PACKAGING
Concept of UHT Processing:
The principle stages of UHT processing are as follows:
- Preheating with or without a holding time
- Homogenization – part of the process that is specifically for milk as it increases the size and the number of fat globules in the milk which reduces milk’s tendency to form cream at the surface, and on contact with containers enhances its stability and makes it more palatable for consumers.)
- Heating to sterilisation temperature
- Initial cooling
- Final cooling
- Aseptic packaging
Product Suitability:
- Yoghurt
- Cream
- Protein drinks
- Salad dressings
- Smoothies
- Soups
- Fruit juices
- Baby purees
- Baby milk
- Custards
UHT Benefits:
UHT / Aseptic key points to consider:
- Less processing time required.
- Process kills microorganisms.
- UHT extends product shelf life.
- Product waste minimised.
- Product returns reduced.
- UHT products can be stored in bulk.
- When the UHT process is coupled with aseptic filling, shelf life can be 6-12 months.
- Refrigerated storage not required – storage can be ambient.
- Storage costs minimised.
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